The performance of modern motors can be improved by using magnetic assemblies. With more than 40 years of experience in producing high-performance magnets, Magnequench can supply different magnetic assemblies tailored to specific industrial needs. In motor applications, these assemblies are carefully designed to improve efficiency, lower weight, and increase durability. Let’s have a look at the types of magnetic assemblies offered by Magnequench and how they help achieve better motor performance.
Types of Magnetic Assemblies
- Press Fitting Assemblies
Press fitting assembly is a simple but highly effective solution. It includes a securely fitable pole housing under mechanical pressure fit. This keeps the magnet in place so that when the motor turns it stays in the right place. Assembly time is kept down with the press fitting technique and consistent performance is also assured; this makes it a great motor choice for heavy use applications, typically with high stress.
- Glue Assembly
Gluing assembly is the bonding of components by gluing using adhesives to make a good connection. You can get two types of types of glue magnetic assemblies at Magnequench:
- Pole Housing Glue Assembly: This design assures that the magnet remains attached to the housing. For motors with lightweight and simple designs, it is a cost effective and reliable method.
- Iron Core/Shaft and Steel Ring Assembly: The combination of many sub-components gives this assembly the power to produce a very strong magnetic field. The glued connection assures these parts remain aligned and useful under varying operational conditions.
- Over-Molding Assemblies
Performance and durability can be increased by over-molding the magnet into another material, such as plastic. Magnequench offers two types of over-molding assemblies:
- Compression Molding with Plastic: This type wraps the magnet to prevent external wear and tear. This plastic layer serves as a corrosion barrier and environmental protection layer and is suitable for harsh conditions applications.
- Compression Molding with Shaft and Plastic: The magnet, shaft and plastic are all combined into a single unit in this advanced design. This integration simplifies assembly, and reduces misalignment to give improved motor performance.
How Magnetic Assemblies Improve Motor Performance
The innovative designs of Magnequench’s magnetic assemblies significantly enhance motor performance in several ways:
- Improved Efficiency: Energy losses are decreased by use of High Performance Magnets and precise assembly methods, which result in more efficient motors.
- Durability: The tolerances of the motor related to environmental damage and wear are also improved through advanced bonding and encapsulation techniques to protect the magnets.
- Compact Designs: The ability to incorporate components in glue assemblies and over-molding allows for motor designs with fewer, less heavy components.
- Enhanced Stability: Magnet fits and bonds are secure, so that it stays in place even in high speed or high stress conditions and require low maintenance.
Final Words
Magnequench provides High performance Magnets to provide tailored solutions for different motor applications. These designs help manufacturers optimize their motors for efficiency, durability, and precision. Choosing the appropriate magnetic assembly allows for high performance and creativity in motor applications.
